Plastic PP PE HDPE LDPE Recycling Plant Full Washing Recycling Production Line

Product Description

Product Description

PP PE Plastic Washing Line :

The PP/PE washing line by Haorui Machinery is a high-performance recycling system specifically engineered for polyolefin plastics. It is designed to handle a wide range of waste materials, including industrial films, agricultural films, woven bags, jumbo bags, as well as rigid plastics like HDPE bottles, PP crates, and appliance casings.

Application: The cleaned flakes are ready for pelletizing to produce high-quality recycled PE/PP granules for blow molding, injection molding, and pipe extrusion.

type	capacity	power	machine size	weight
300	300~500kg/h	80kw~100kw	15m*3m*4m	10t
500	500~800kg/h	80kw~150kw	15m*3m*4m	15t
1000	1000~1500kg/h	100kw~200kw	40m*6m*5m	20t
2000	2000~2500kg/h	250kw~350kw	50m*6m*5m	25t
3000	3000~3500kg/h	300kw-500kw	50m*6m*5m	50t

End Product Quality Indicators:

1.Cleanliness: Thorough removal of grease, ink, glue, and sand.
2.Moisture Content: 

   Soft Materials (After Squeezing): 3% - 5%

   Rigid Materials (After Centrifugal): < 2%
3.Impurity Level: Automatic separation of metals, paper, and non-polyolefin plastics.

Specification

 

 HAORUI Machinery: Your All-in-One Partner for PET & Polyolefin Recycling

Drawing on decades of technical precipitation, HAORUI Machinery delivers high-end modular solutions for the entire spectrum of plastic recycling. From PET bottle-to-bottle grade washing lines to high-performance PP/PE (LDPE/LLDPE, PP woven bags, containers) recovery systems, we help you transform waste into premium resources.
Our Core Systems:
1. PET Bottle Washing: Integrating label scraping, high-temperature alkaline washing, and multi-stage rinsing to ensure the lowest possible PVC, glue, and metal content.
2. PP/PE Flexible & Rigid Line: A versatile modular platform that effortlessly handles both agricultural films and blow-molded industrial containers.
Technology Fusion: 
By integrating European precision with HAORUI's robust engineering, our modular systems remove sand, oil, and labels with unrivaled efficiency.
Our Goal: Maximize your purity, maximize your profit.

 PP PE Process Flow

1. Soft Material Line (Film / Woven Bag / Jumbo Bag)

Pre-shredding: Uses a double-shaft shredder to process large bales, preventing tangling and ensuring stable feeding.
Wet Crushing: Simultaneous crushing and pre-washing to reduce tool wear and initial contamination.
Flotation Separation: Leverages the floating property of PP/PE to automatically separate heavy impurities like sand and stones.
Hot & Friction Washing: For greasy materials, hot alkaline water and high-speed friction are used to strip surface contaminants and inks.
Mechanical Drying: Features Haorui's Patented Squeezer, which transforms loose film into semi-molten dense lumps via physical compression, ensuring low moisture and high pelletizing efficiency.

Plastic Crusher Machine

High-Speed Friction Washer

Sink-Float Separation Tank

 The machine's main purpose is to effectively crush and recycle large, varied plastic waste (including bottles, sheets, and pipes) into smaller, uniform particles (flakes or granules).The system uses powerful rotating blades combined with durable construction materials to ensure efficient shredding action, even for the toughest materials. The crushed output is ready for further processing, such as washing, pelletizing, or molding, forming a crucial foundation for an effective recycling solution.

The High-Speed Friction Washer is a critical, intensive cleaning unit in the HAORUI PP PE washing line. This equipment employs a high-speed rotor to generate intense mechanical friction for scrubbing plastic flakes (such as film or rigid regrind). Its main function is to thoroughly remove stubborn contaminants like residual oils, adhesives, paper fibers, and fine particles, ensuring a high-purity output required for successful downstream processing and pelletizing.

The Sink-Float Separation Tank is a critical piece of equipment in the plastic recycling washing line, using the principle of density for effective separation.

Key Function:
This system purifies the material stream by water buoyancy: low-density plastics (like PP/PE) float on the surface, while heavier contaminants (sand, metals, or high-density plastics) sink to the bottom of the tank, ensuring high material purity,.

Hot Washing Tank

Dewatering Machine

zig zag label separator

Wash the flakes using hot water(with soda and washing chemical)to remove the glue, oil, the final flakes getclean and bright.

Dry flakes through centrifugally spinningautomatic feedingand dischargingone time.

Label Separator(Zig Zag Separator)

Separate the label and other

light material from the PET flakes.

2.Rigid Material Line (Bottle / Drum / Crate / Housing)

Heavy-duty Crushing: Powerful granulation for thick-walled rigid plastics into uniform flakes.
Gravity Separation: Efficiently separates PE/PP (float) from PET/PVC/Glass (sink).
High-speed Centrifugal Drying: Specialized system for rigid flakes ensuring high dryness levels.

Certifications

Company Profile

Aboat HAORUI

HAORUI Machinery was established in 1992 as a professional manufacturer & exporter of PET bottle recycling machines, PP PE HDPE LDPE bag/film/bottle recycling machines, pelletizing machines, etc. We have already helped over 80 clients solve their plastic recycling investment solutions in Vietnam, Thailand, Laos, Cambodia, India, Bangladesh, Saudi Arabia, USA, Nigeria, Ghana, Kenya, Algeria, South Africa, Turkey, Kazakhstan, Turkmenistan, etc. We have over 100 employees, an annual sales figure that exceeds USD 10 million, and currently export 30% of our production. We always insist that "quality is first" and inspect after production, which makes us more popular domestically and has earned us a global sales network worldwide. There are over 40 technicians in our workshops, which cover 76,666 m². With over 30 years' experience and our 15-person R&D team, our machine designs are unique. OEM & ODM are welcome.

After Sales Service

1. Free insurance for goods.
2. 24 hours online to solve any problem. Supply you English manual book and technical support, maintain and install video to help you solve the problem, or dispatch worker to your factory.
1.Packing with film, pallet or wooden case.(according to customers' request).
2.We will send pictures of cargo loading to our client to check and keep recording.
3.We can send cargo to client's warehouse to loading.

Packaging & Shipping

    Ensure fast transportation without damage

FAQ

Q: What materials can Haorui's PP PE recycling line process?

A: Our systems are engineered for both rigid plastics (PP/PE bottles, buckets, crates) and flexible materials (LDPE/LLDPE films, woven bags, agricultural mulch). 

Q: What is the production capacity of these lines?

A: We offer scalable solutions: standard lines range from 300 kg/h to 3,000 kg/h. For large-scale industrial operations, we provide customized high-output configurations reaching up to 6,000 kg/h.

Q: How dry is the final output for direct pelletizing?

A: We achieve industry-leading moisture levels: <1% for rigid flakes via high-speed centrifugal dewatering. For "fluffy" films, our specialized Squeezer Dryer reduces moisture to <3% while densifying the material to ensure stable feeding into the extruder.

Q: How do you remove stubborn glue, labels, and grease?

A: We utilize a multi-stage Intensive Cleaning System. This includes mechanical label removal and Hot Washing in stainless steel tanks using heated water and automated chemical dosing (e.g., caustic soda) to dissolve organic residues and oils.

Q: Why choose Haorui over other manufacturers?

A: Established in 1992, we are a Top 3 Chinese manufacturer with 30+ years of experience. Uniquely, we operate our own factory in Nigeria; this "operator" perspective allows us to design machines that are easier to maintain and more durable in real-world conditions.

Q: What after-sales support do you provide for international buyers?

A: We provide a comprehensive turnkey solution, including customized CAD factory layouts and on-site support. Our engineers can visit your site for installation, commissioning, and staff training in regions including Africa, the Middle East, and South America.

Q: What is the standard lead time and warranty?

 A: Standard production time is 30 to 70 days as we manufacture everything in our own facility. All equipment includes a 1-year warranty and lifetime technical support.